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The World’s First AI-powered Solution to Optimize the Concrete Production Process

World of Concrete® (WOC) announced the AI-powered MIntelligent Feed as an Experts’ Choice winner in the 2024 Innovative Product Awards.

THE SECRET BEHIND SURGICAL BATCHING PRECISION

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The problem: Concrete production is directly affected by ever-changing conditions in the plant, such as humidity, temperature, and material load, among many others. As shown in the graph above, these factors directly impact batching accuracy, leading to noticeable variations in material quantity for the same gate opening time.  
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The impact: Concrete production is running smoothly with the first batch meeting the required specifications. However, due to the rain your next batches will potentially fall out of tolerance requiring plant operators to acknowledge via manual input causing delays in plant production, mix designs inconsistencies, and worst wasted materials. 
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The key: How can we prevent all these variables from affecting concrete production consistency in these conditions? The key is adjusting the gate opening time dynamically based on all variables enabling surgical batching precision via real time adaptive jogs.   
How it works
How it works: MARCOTTE’s Artificial Intelligence – Aurora – learns from plant components like bins and silos to analyze the plant’s conditions. Aurora then powers the MIntelligent Feed to adjust the gate opening time accordingly, ensuring that each batch aligns closely with the target specifications (see graph above). This surgical batching precision ensures reduced deviations, out-of-tolerances and jogs ensuring production efficiency and consistency excellence.

MAIN BENEFITS

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Concrete Production Consistency

The MIntelligent Feed employs AI to optimize the concrete production process, reduce material waste, and improve overall quality.

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Real-time Adjustments

The MIntelligent Feed immediately adjusts each concrete production component based on real-time data collected from each part of the plant. No matter the production components’ age, you get the best out of them 24/7.

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YOUR TOP QUESTIONS ANSWERED

How does the MIntelligent Feed's implementation go?  

Initially, there's a 3 to 6-month learning phase where the system adapts to your unique plant environment. Following this, we'll analyze the results together and the expected benefits and savings. You then decide whether to proceed with activating the full suite of features or keep going with your current production process. It's a period of growth and fine-tuning that often leads to unparalleled efficiency.  

What's the impact on the plant's batching operations?  

Think of it as a transition to ease and efficiency. There's no negative impact on your operations. In fact, the MIntelligent Feed brings peace of mind, as operators no longer need to worry about the tedious task of material weighing and component calibration.  

What happens if there's no internet connection left?  

The MIntelligent Feed automatically utilizes your latest AI algorithms to maintain optimal performance, even when you're disconnected. Think of it as your always-enabled intelligent backup!  

How secure is my data?

Your data security is our top priority. With the MIntelligent Feed, you're not just getting a smart system; you're getting a data fortress. Your AI operates within your own Microsoft Azure space - SOC 2 compliant - ensuring that your data remains exclusively yours, fortified by the latest in cybersecurity.  

Can I turn it off?   

Absolutely! You have complete control. With the proper authorization, managing the MIntelligent Feed is as simple as a click of a button.  

Do I need to purchase additional hardware? 

The MIntelligent Feed is designed for simplicity. As long as you have a plant automated with the MBatch, our AI integrates seamlessly, leveraging existing electrical signals. It's all about enhancing what you already have, not adding complexity.  

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